mustang
1966 Mustang

This site is a record of the changes that we made to our 1966 Mustang Convertible. Some of it is related to general automotive repair and some is related to car restoration.

Sometimes we may pose questions if we are stuck, and anyone may post a question or write to us if you need help with your project.


Recently Modified or Added Items: Subscribe

Front Parking Light Replacement

Mon Oct 12, 2009 9:32 pm
Comments: 0 Views: 27

The reason I replaced the parking light was that at first we thought we had a bad bulb. After spending $0.95 on a new bulb it worked but it was loose. The plastic receptacle inside was damaged so after trying to do a little manipulation, which made it worse I just went out to our local Mustang shop and bought a new one.

We just needed the drivers side and the owner was nice enough to open the package ($65) and just sell us what we needed for $25. It was nice to have a nice new chrome housing and replacing the unit was very easy.

(click to enlarge)

The biggest thing to realize is to remove the front grill and headlamp covers. You need to be able to get to the head light wiring because they are connected. There is a little hole underneath the headlamp in the front fender to feed the wires down to the parking light.

How to remove the front grill:

  • Open the hood
  • Disconnect the battery
  • Remove the headlight lense covers
  • Remove the bolts (7/16 inch) around either headlamp housing.
  • Remove the two (1/2 inch) bolts in the center near the hood latch.
  • Disconnent the headlamp wiring.

You should be able to pull the whole front grill out now. 

There are two leads from the parking lamp. A hot wire and a ground.

Remove the old parking lamp. As you can see from the photo you need to go around the back of the fender. There are two 3/8 inch nuts holding the cylindrical bell (part # 13220 pass - 13221 driver) attaching to parking lamp. After 43 years you might need to bang it to get it to come loose.

Now just thread the new parking lamp in and run the wires up. Reattach the grill, headlamp wiring and bolt everything back up.

This is a pretty simple job. It should not take more than 1 hour to do both lamps. You might want to get some new 3/8 inch nuts (2 each side) for the bell housing attaching to the new parking lamp.



Header, Sunvisor, Rear View Mirror Chrome Pieces

Mon Oct 12, 2009 6:11 pm
Comments: 0 Views: 39

We looked around for a while before we found some pieces to replace the chrome header and rear view mirror and bracket. A local Mustang shop wanted to sell us a header piece for $75, it was original but it still had quite a few imperfections. We are not going for original, mostly usable. So we looked around on the web and found the same piece brand new for $45.

It is amazing what new chrome can do for the interior. No more rust.

We also needed new sunvisors, rear view mirror, bracket for the mirror and sunvisor chrome pieces. The old header chrome and sunvisor pieces are easy to remove. The most difficult part was to remove the old chrome rod from the old sunvisors.

It took a while to cut, hit and break them from the old visors. We did not want to replace them because you do not see them anyway, they fit inside the new visors. Be aware there are two pieces in each visor.

Convertible pieces are very different from coupes or fastbacks. The sunvisor chrome is what holds the top clamps. The visors, as well as the rods are different too in convertibles.

Old Chrome:

The header chrome was badly rusted, but the sunvisor pieces were not that bad. The rear view mirror was completely rusted too. Altogether these changes were pretty easy and did not cost too much. We bought all the parts online, except for the sunvisors themselves ($45).

If you are going to bother to make these changes you might as well pickup some new screws too. At least they are cheap.



Convertible Bow Adjustments & Alignment

Sat Sep 19, 2009 7:53 pm
Comments: 0 Views: 70

When you have installed your front tacking strip and rear bow tack strip you then need to properly align the bows from each other. In order to install the pads correctly and to have the actual top meet the middle two bows, each of the bows needs to be the correct distance away from the front bow.

measuring convertible top bow distances

This is not an easy thing to do and we have heard many recommendations on using a wooden jig. Since we do not have access to much in the way of tools, because we are doing this in a parking lot, with no saws we set up a series of clamps, ropes and bungee cords to hold everything in place.

The reason this step is so important is that the rear bow needs to come up to the proper height to connect to the rear curtain (back window). If you make a mistake on this step you might have to do it again and remove the pads, rear curtain...so on.

No. 1 bow to No. 2 bow: 16 1/2 inches
No. 2 bow to No. 3 bow: 16 3/4 inches
No. 3 bow to No. 4 bow: 15 1/2 inches
No. 4 bow to stainless molding: 20 1/2 inches
No. 4 bow to drain trough: 22 1/2 inches

These measurements are from the trailing edge of the #1 bow to the leading edge of #2 bow, and so on for the other bows.

Take your time when working on this step since you do not want to go back and do it again.

We got some needed advice and the bow distance measurements from:

Mustang Monthly



Tools Needed to Install a Convertible Top

Sat Sep 19, 2009 7:53 pm
Comments: 0 Views: 97

There are a few obvious tools like a staple gun but here is what we used.

  • heavy duty staple gun
  • 12.2 volt lithium ion battery staple gun
  • Scratch Awl
  • Masking Tape
  • 1/4", 3/8", 1/2" staples
  • clamps (at least 4)
  • portable drill/screw driver
  • various sizes of screw drivers, philips and regular
  • measuring tape/stick
  • marker/chalk
  • ropes/bungee cords
  • digital camera/video
  • someone to help hold things

Staple Guns

The first problem we had was that we were not working in a garage. So we had no power and therefore could not use an electric staple gun or air compressor. When you are working in a parking lot you need to accept that compromise is coming.

We already had a heavy duty stapler but we thought we needed something better. So we found a pretty heavy duty lithium ion stapler at Home Depot. It could handle all the staples we needed to use and it recharged in about an hour.

This was about $100, after using it for some of the simpler tasks we ended up taking it back. Our old stapler worked just fine.

Other Important Tools...

Probably the tool we needed the most was the scratch awl. Whether you needed to find a hole for the top pads or the 30 holes for the well-liner you absolutely need an awl.

Another great tool to have is the measuring stick we had. It is a lot easier to use to measure the bow distances than a tape measure.

The camera is very important too. Take a lot of photos, particularly when you are dismantling your old top. Get photos of all the joints, rear bow, front bow, including the weatherstripping.

Unless you are a professional, and have installed many tops I don't think you can consider this a one-man-job. You really need someone to help, and it is always good to have someone to yell at.



Top Pads Installation for Convertible

Sat Sep 19, 2009 7:53 pm
Comments: 0 Views: 77

Once you have adjusted all the bow distances and fixed them you can now install the top pads.top pads

The first step is to secure the pad to the front bow. This is pretty easy. We secured the pads with #8 3/4 inch stainless steel screws.

The 3rd and rear bow move very easily so when you are pulling the top pad tight be careful not to move them too much. Then give them a few staples, just incase you need to adjust something. There is only about a 1/2 inch in either direction that you have an allowance for.

Now you can place the sail pads on the rear bow and staple them. They will also be bolted and stapled to the side rear tack-to-body strips that connect in the well area.

convertible sail pads




© 2009 Christonium LLC

Christonium.com
|
Terms of Use
|
Privacy